Our Smart Solutions

Advanced Automation & Control Solutions

  • End-to-end automation solutions using PLC, HMI, and SCADA systems tailored to process, utility, and packaging lines.
  • Logic development for batch operations, sequencing, interlocks, alarms, and real-time control responses.
  • Multi-brand PLC support including Siemens, Allen Bradley, Delta, Omron, and Schneider based on application needs.
  • SCADA systems designed with historical trending, alarm/event logs, multi-user access, and intuitive dashboards.
  • Centralized control with data acquisition from sensors, VFDs, and field devices via Modbus, Profibus, or Ethernet/IP.
  • Automation of HVAC, AHUs, WTP, compressors, and manufacturing lines to improve efficiency and reduce manual errors.
  • Integration with MES, BMS, and ERP systems for seamless data flow and centralized operational visibility.
  • Designed for pharma-grade environments with features supporting 21 CFR Part 11, validation, and audit trail compliance.

Smart HVAC & BMS for Cleanroom and Process Industries

  • Centralized automation of AHUs, FCUs, VAVs, exhaust systems, chillers, and cleanroom HVAC zones.
  • Integration of temperature, RH, DP, CO₂ sensors, and actuators for accurate PID-based environmental control.
  • PLC/SCADA-based logic for auto control, night setback, filter status, damper position, and alarm handling.
  • BMS platforms with centralized monitoring, scheduling, and multi-zone energy optimization.
  • Supports BACnet, Modbus, and Ethernet protocols for seamless integration with third-party systems.
  • Interface with VFDs for pressure and airflow control, improving efficiency and extending equipment life.
  • Real-time dashboards, alarms, trend logs, and auto-reporting for validation and audit readiness.
  • Ideal for pharma cleanrooms, R&D labs, warehouses, and GMP-classified HVAC operations.

Digital Transformation & Industrial IoT Solutions

  • IoT-enabled systems for real-time monitoring of process, utility, and facility data across multiple plant locations.
  • Integration of smart sensors, energy meters, gateways, and cloud platforms for end-to-end data flow.
  • Wireless and wired connectivity using MQTT, Modbus TCP, OPC-UA, and REST APIs for seamless device communication.
  • Cloud dashboards with mobile/web access for live KPIs, alerts, analytics, and remote diagnostics.
  • Smart alerts for parameter deviations, machine downtime, energy waste, and predictive maintenance triggers.
  • Centralized data logging, batch reports, and audit trails stored securely on cloud or local servers.
  • Scalable architecture supporting edge computing, third-party device integration, and multi-site expansion.
  • Ideal for pharma utilities, cleanrooms, WTP, STP, HVAC, and equipment performance tracking in regulated environments.

Sustainable Energy & Efficiency Solutions

  • Smart energy monitoring systems to track real-time power consumption, load profiles, and efficiency trends.
  • Integration of energy meters, analyzers, and IoT gateways for live kWh, PF, demand, and harmonics data.
  • VFD retrofitting for pumps, blowers, and compressors to reduce energy usage and improve motor control.
  • Power factor correction panels with APFC relays and capacitor banks for penalty avoidance and grid stability.
  • Load optimization through time-of-use scheduling, auto load shedding, and process sequencing.
  • Data-driven energy audits with actionable reports for reducing electrical losses and peak load trimming.
  • SCADA/BMS integration for centralized energy visualization, alarms, and automatic response mechanisms.
  • Aligned with pharma energy compliance, ESG goals, and green building certifications (LEED/GMP+).

Data Logging & Audit Trail

  • Centralized logging of process, utility, HVAC, and equipment data with real-time and historical access.
  • 21 CFR Part 11 compliant systems with secure user login, role-based access, and electronic signatures.
  • Audit trail features capturing changes, timestamps, user actions, and system events automatically.
  • Integration with PLC, SCADA, BMS, and IoT devices for seamless data acquisition and logging.
  • Auto-generation of batch reports, trend graphs, alarm logs, and deviation summaries.
  • Tamper-proof data storage on local servers or cloud with backup and disaster recovery options.
  • Filterable data views for QA, validation, and regulatory audits with export to PDF/Excel.
  • Essential for pharma cleanrooms, HVAC zones, utility tracking, and compliance-critical environments.

Next-Gen MES Integration

  • Integration of Manufacturing Execution Systems (MES) with PLC, SCADA, BMS, and ERP for end-to-end process visibility.
  • Real-time tracking of batches, equipment status, user actions, and production parameters.
  • Support for eBMR (Electronic Batch Manufacturing Records) with version control and compliance checks.
  • Automated data flow from field devices to MES using OPC, API, and middleware connectors.
  • 21 CFR Part 11 readiness with audit trails, user authentication, e-signatures, and exception handling.
  • Custom dashboards for operations, QA, and management with KPIs, OEE, downtime, and alerts.
  • Integration with Pas-X, PharmaSuite, or custom MES platforms for pharma-specific workflows.
  • Enhances traceability, reduces manual errors, and ensures compliance with GMP and regulatory standards.